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HP-GM100-7 Offline Atmospheric Dispensing System – Precision Under Pressure|glue potting|dynamic mixing and static mixing

HP-GM100-7 Offline Atmospheric Dispensing System – Precision Under Pressure|glue potting|dynamic mixing and static mixing

Brand Name: Haipai
Model Number: HP-GM100-7
MOQ: 1 unit
Packaging Details: Wooden case with vacuum package inside
Payment Terms: T/T
Detail Information
Place of Origin:
China
Certification:
CE,ISO9001
Product Description

In the demanding world of fluid dispensing and electronic assembly, achieving micron-level precision without sacrificing throughput is the industry’s holy grail. Introducing the HP-GM100-7 Offline Atmospheric Glue Potting Machine – a three-axis servo-driven dispensing platform engineered to handle everything from low-viscosity self-leveling adhesives to highly filled, abrasive compounds.

Whether you are in EV battery manufacturingpower module encapsulation, or automotive electronics, the HP-GM100-7 delivers high-speed coatingaccurate metering, and bubble-free dispensing – all within a compact, industrial-grade frame.

Core Technical Specifications



Parameter Specification
Machine Dimensions L1100 × W1450 × H1850 mm
Machine Weight Approx. 900 kg
Power Supply AC 220V 50Hz, 2.5KW
Air Source 0.4–0.6 Mpa

Motion & Control System

  • Control Architecture: Handwheel teach pendant + high-performance motion control card, supported by proprietary control software.

  • Programming Methods: On-site teach pendant programming or PC-based offline programming – offering maximum flexibility for rapid production changeover.

  • Communication Ports: IO and Ethernet for seamless integration with Industry 4.0 and smart factory ecosystems.


Precision Motion Platform

  • Drive System: High-torque servo motors coupled with precision ball-screw linear modules – ensuring zero backlash and exceptional rigidity.

  • Effective Working Area: Up to 700 × 700 mm (X/Y), with a maximum component height clearance of 300 mm (Z-axis).

  • Movement Speed: X/Y axes up to 500 mm/s, Z-axis up to 300 mm/s – enabling high-speed dispensing for inline and offline cells.

  • Repeat Positioning Accuracy±0.02 mm – critical for fine-pitch underfillencapsulation, and glob top applications.


Metering & Material Delivery

  • Metering Technology: Servo-driven screw pump / gear pump / piston pump – offering flexible viscosity handling.

  • Mixing Ratio Range: 1:1 to 10:1 (configurable for extended ratios upon request).

  • Dispense Output Rate: 0.2 – 30 g/s (customizable for higher flow requirements).

  • Ratio & Shot Accuracy±2% at 100g shot size – guaranteeing consistent volumetric dispensing and minimal material waste.

  • Processable Viscosity: Up to 50,000 cps – covering most adhesive dispensing and liquid gasketing materials.

  • Mixer Options: Available with both dynamic mixing and static mixing elements to suit different resin/hardener chemistries.


Material Preparation & Degassing

  • Reservoir Sizes: Interchangeable 10L / 30L / 40L / 60L material tanks, plus a 2L solvent/cleaning tank.

  • Loading Methods: Vacuum suction or manual pouring – both supported.

  • Integrated Vacuum Degassing: Built-in vacuum pump achieves an ultimate vacuum level of 0.2–0.3 kPa (2–3 mbar), effectively removing entrapped air from the material – a must-have for void-free encapsulation and bubble-sensitive coating.

  • Continuous Negative Pressure Environment: Keeps the entire material path free from air entrapment, ensuring bubble-free dispensing even after prolonged idle periods.

  • Tank Temperature Control: Optional heating function to reduce viscosity of high-filler or high-viscosity materials, improving flowability and pumpability.

  • Level Monitoring & Alarm: High/low level sensors with audible/visual alarms, and optional real-time continuous level display.


Cleanability & Maintenance

  • Anti-Curing Protection: Integrated idle-time anti-curing program prevents nozzle and tube blockage – dramatically extending valve and mixer life.

  • Automatic/Manual Flush System: Supports solvent-based automatic flushing, simplifying changeover between material types and reducing downtime.


Key Operational Features

  • Multi-Head Capability: Supports simultaneous mounting of multiple mixing valves – ideal for short takt time (CT) mass production lines.

  • Self-leveling Adhesive Ready: Specifically designed for self-leveling adhesives, yet equally robust for highly filled, abrasive pastes.

  • Path Programming: Intuitive software supports point, line, circle, arc, and complex 3D trajectory editing – enabling conformal coatingpottingdam & fill, and encapsulation with ease.


Optional Upgrades (Factory Integration)

  • MES Interface (read-only API or active data upload to server)

  • Vibration Table (for degassing after dispensing)

  • Weighing Module (in-line shot weight verification)

  • Built-in Tank Agitator (for thixotropic/settling materials)

  • Real-time Continuous Level Display

  • Safety Light Curtain (for operator protection)

  • Vision Alignment/Inspection Module (precision positioning and AOI)


Why Choose the HP-GM100-7?



Design Feature Benefit
Industrial-grade welded frame Vibration-damping, stable platform for high-speed motion
Integrated vacuum degassing Eliminates micro-bubbles for superior dielectric strength and adhesion
Servo-driven precision metering Reduces material over-consumption, improves yield
Modular reservoir & pump design Quick material changeover, low maintenance cost
Ethernet/IO ready Enables remote diagnostics and production data logging

Applications

  • Power Electronics Encapsulation (IGBT, SiC modules)

  • Automotive ECU Potting & Conformal Coating

  • New Energy Battery Pack Sealing & Bonding

  • Medical Device Adhesive Assembly

  • Optical Sensor Underfill & Dam-Fill

  • General Industrial Liquid Gasketing & Threadlocking


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